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Safety-Certified Programmable Logic Controllers (PLCs) Market Forecast: What Market Value Is Expected By 2030?
The market size for safety-certified programmable logic controllers (PLCs) has shown significant growth in recent years. It is projected to increase from $5.13 billion in 2025 to $5.6 billion in 2026, achieving a compound annual growth rate (CAGR) of 9.1%. The expansion observed in prior periods can be attributed to increasing industrial automation adoption, a rising demand for workplace safety systems, the initial implementation of basic PLC systems within manufacturing, the growth of process industries requiring sophisticated control systems, and the development of automation infrastructure in the oil and gas sector.
The safety-certified programmable logic controllers (PLCs) market size is projected to experience substantial expansion over the upcoming years. This market is anticipated to reach $8.02 billion by the year 2030, exhibiting a compound annual growth rate (CAGR) of 9.4%. Several factors are driving this anticipated growth, including more stringent global functional safety regulations, the wider uptake of smart manufacturing systems, an increasing need for autonomous industrial processes, the expansion of automation in critical infrastructure, and the heightened integration of cybersecurity within industrial control systems. Key trends expected during this period involve the standardization of functional safety compliance across plc architectures, advancements in modular redundant safety controller system designs, improvements in real-time fault detection and automatic fail safe switching, the development of cybersecurity-hardened safety plc integration frameworks, and the broader implementation of certified safety communication protocols within industrial automation systems.
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#Safety-Certified Programmable Logic Controllers (PLCs) Market Demand Drivers Creating New Revenue Opportunities
The safety-certified programmable logic controllers market is anticipated to expand due to the increasing integration of industrial automation. Industrial automation involves employing technology or machinery to execute tasks autonomously, requiring little to no human involvement. This rise in automation aims to cut down labor expenses, as machines and software handle repetitive or intricate duties more effectively and reliably than humans, thus decreasing operational costs. Safety-certified programmable logic controllers (PLCs) facilitate industrial automation by guaranteeing the secure and dependable operation of industrial processes, enabling automated machine function in compliance with stringent safety regulations to avert mishaps or equipment harm. A notable illustration comes from April 2024, where data from the International Federation of Robotics, an international organization based in Germany, revealed a substantial increase in automation initiatives by manufacturing firms in the United States. Total industrial robot installations surged by 12%, reaching 44,303 units in 2023. Consequently, the increasing embrace of industrial automation is fueling the expansion of the safety-certified programmable logic controllers market.
Safety-Certified Programmable Logic Controllers (PLCs) Market Segment Analysis And Revenue Opportunities
The safety-certified programmable logic controllers (plcs) market covered in this report is segmented –
1) By Offering: Hardware, Software, Services
2) By Safety Integrity Level (SIL): Safety Integrity Level 1 (SIL 1), Safety Integrity Level 2 (SIL 2), Safety Integrity Level 3 (SIL 3), Safety Integrity Level 4 (SIL 4)
3) By Application: Emergency Shutdown Systems, Fire And Gas Systems, Burner Management Systems, Turbomachinery Control, Other Applications
4) By Industry Vertical: Oil And Gas, Chemicals, Power Generation, Automotive, Food And Beverage, Pharmaceutical, Water And Wastewater, Other Industry Verticals
Subsegments:
1) By Hardware: Programmable Logic Controllers, Input Output Modules, Control Panels, Operator Interfaces
2) By Software: Programming Software, Configuration Tools, Diagnostic Applications, Simulation Software
3) By Services: Installation Services, Maintenance Services, System Integration Services, Training And Support Services
Safety-Certified Programmable Logic Controllers (PLCs) Market Trends Driving Strategic Industry Expansion
Leading companies in the safety-certified programmable logic controllers market are focusing on developing innovative solutions, such as high-performance safety-integrated controllers, to enhance operational safety, improve system reliability, and meet stringent industrial automation standards. These high-performance safety-integrated controllers are advanced PLCs that integrate control and safety functions to deliver reliable, real-time protection for industrial operations and equipment. For instance, in October 2025, Rockwell Automation Inc., a US-based industrial automation company, introduced the ControlLogix 5590 controller as a high-performance upgrade for its Logix platform, designed for modern industrial automation. This chassis-based controller supports standard, safety, redundancy, and Logix SIS applications through high-speed processing, expanded memory, and multiple programming languages for sequential, process, motion, and drive control.
Safety-Certified Programmable Logic Controllers (PLCs) Market Leading Players Shaping Industry Direction
Major companies operating in the safety-certified programmable logic controllers (plcs) market are Siemens AG, Schneider Electric, Mitsubishi Electric Corporation, Honeywell International Inc., ABB Ltd., Eaton Corporation plc, Emerson Electric Co., Rockwell Automation, Fuji Electric Co. Ltd., Omron Corporation, Phoenix Contact GmbH & Co. KG, Yokogawa Electric Corporation, Advantech Co. Ltd., Beckhoff Automation GmbH & Co. KG, SICK AG, Banner Engineering Corp., IDEC Corporation, Pilz GmbH & Co. KG, HIMA Paul Hildebrandt GmbH, Treotham Automation Pty Ltd., WAGO Kontakttechnik GmbH & Co. KG
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Safety-Certified Programmable Logic Controllers (PLCs) Market Global Footprint: Which Region Holds Market Leadership?
North America was the largest region in the safety‑certified programmable logic controller (PLCs) market in 2025. Asia Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the safety-certified programmable logic controllers (PLCs) market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East and Africa.
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Wasay has over a decade of experience in market research, data modelling, and analytics, with prior experience at GlobalData and Decision Tree Consulting Services. At The Business Research Company , he leads research operations across syndicated studies, customized consulting engagements, and the Global Market Model platform. His professional experience includes supporting organizations such as Boston Consulting Group, KPMG, and Ernst & Young. Wasay holds a degree in Electronics and Communications Engineering, postgraduate management qualifications from International Management Institute Belgium and Indian School of Business and Entrepreneurship, and completed the Integrated Program in Business Analytics from Indian Institute of Management Indore.