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Discrete Automation Market Value Analysis: What Growth Is Expected Over The Forecast Period?
The discrete automation market has experienced substantial expansion in recent years. Its value is anticipated to rise from $6.35 billion in 2025 to $6.7 billion by 2026, achieving a compound annual growth rate (CAGR) of 5.4%. Historically, this growth has stemmed from factors such as increasing demand for automation in manufacturing, the imperative for precision and efficiency, the widespread adoption of PLC and DCS systems, the expansion of the automotive and aerospace industries, and a dedicated focus on quality control and production optimization.
The discrete automation market is projected to experience substantial expansion over the coming years. Its value is anticipated to reach $8.22 billion by 2030, exhibiting a compound annual growth rate (CAGR) of 5.2%. This projected increase during the forecast period is primarily driven by the rising uptake of AI-powered automation, the proliferation of smart factories, the demand for IoT-enabled process control, a move towards digital twins and simulation technologies, and the expansion of automation in food processing and packaging sectors. Key developments expected during this period involve the incorporation of predictive maintenance systems, real-time oversight and analysis of production, the emergence of modular and scalable automation offerings, greater adoption of human-machine interfaces (HMI), and the implementation of cloud-based control and remote operational capabilities.
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#Discrete Automation Market Demand Drivers Creating New Revenue Opportunities
The discrete automation market is projected to expand in the future due to the growing need for efficient manufacturing. Efficient manufacturing involves creating products at the lowest possible total cost, simultaneously reducing waste in materials, time, and energy, and improving the effectiveness and quality of production. Manufacturers are driven to pursue efficient manufacturing methods, such as process optimization and cost reduction, due to increasing labor expenses, volatile raw material costs, and rising energy expenditures. Discrete automation technologies, including robotics, PLCs (programmable logic controllers), and conveyor systems, optimize production processes by allowing automated assembly lines to run continuously and at steady speeds, thereby boosting productivity and shortening cycle times. For example, data from July 2024, provided by the Office for National Statistics (ONS), a UK-based government agency, indicated a 0.2% rise in monthly production output in May 2024, with growth seen across 7 of the 13 sub-sectors. Consequently, the escalating demand for efficient manufacturing is fueling the expansion of the discrete automation market.
Discrete Automation Market Segment Analysis And Revenue Opportunities
The discrete automation market covered in this report is segmented –
1) By Type: Product Lifecycle Management (PLM), Manufacturing Execution System (MES), Programmable Logic Controllers (PLC), Distributed Control System (DCS), Other Types
2) By Component: Solutions, Services
3) By Application: Packaging, Automotive, Textile, Aerospace And Defense, Other Applications
Subsegments:
1) By Product Lifecycle Management (PLM): Product Data Management (PDM), Product Design And Development, Change Management, Collaboration Tools
2) By Manufacturing Execution System (MES): Production Monitoring, Process Control, Quality Management, Inventory Management, Scheduling And Dispatching
3) By Programmable Logic Controllers (PLC): Modular PLC, Compact PLC, Rack-Mounted PLC
4) By Distributed Control System (DCS): Process Control Systems, Supervisory Control Systems, Integrated Control Systems
5) By Other Types: Human-Machine Interface (HMI), Supervisory Control And Data Acquisition (SCADA), Industrial Robots, Motion Control Systems
Discrete Automation Market Innovation Trends: Which Developments Are Transforming The Industry?
Leading companies in the discrete automation market are increasingly focusing on developing advanced solutions, such as life cycle assessment (LCA) automation, to gain a competitive advantage. LCA automation refers to a technology providing a comprehensive solution for discrete manufacturing, integrating sophisticated automation to streamline production processes, optimize efficiency, and enhance overall productivity. For instance, in March 2023, Sphera Solutions Inc., a US-based software company, launched the latest innovation in LCA automation, transforming product sustainability practices in discrete manufacturing. With Sphera’s new solution, conducting enterprise-wide LCA analyses will transition from months to mere minutes, drastically improving efficiency. By automatically importing primary product data from the Bill of Materials (BOM) and swiftly calculating emissions, this iteration empowers discrete manufacturers to conduct reliable LCAs at scale across their entire product range within condensed timeframes. The ultimate aim of LCA Automation is to enable businesses, particularly those dealing with intricate products, to systematically reduce greenhouse gas (GHG) emissions throughout the production process, aligning with sustainability objectives.
Discrete Automation Market Leading Players Shaping Industry Direction
Major companies operating in the discrete automation market are Hitachi Ltd.; Siemens AG; Mitsubishi Electric Corporation; Honeywell International Inc.; ABB Ltd.; Invensys plc; Toshiba Corporation; Eaton Corporation plc; Emerson Electric Co.; ANDRITZ GROUP; Rockwell Automation Inc.; Omron Corporation; Valmet Oyj; Azbil Corporation; Ingeteam; Chongqing Chuanyi Automation Co. Ltd.; HollySys Automation Technologies; Nanjing Sciyon Automation Group Co. Ltd.; ShanghAI Automation Instrumentation Co. Ltd.; Yokogawa Electric Corporation; SUPCON Technology Co. Ltd.; ShanghAI Xin Hua Control Technology Co. Ltd.; Nanjing Delto Technology.
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Discrete Automation Market Geographic Landscape: Which Region Dominates Industry Growth?
Asia-Pacific was the largest region in the discrete automation market in 2025. North America is expected to be the fastest-growing region in the forecast period. The regions covered in the discrete automation market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
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Wasay has over a decade of experience in market research, data modelling, and analytics, with prior experience at GlobalData and Decision Tree Consulting Services. At The Business Research Company , he leads research operations across syndicated studies, customized consulting engagements, and the Global Market Model platform. His professional experience includes supporting organizations such as Boston Consulting Group, KPMG, and Ernst & Young. Wasay holds a degree in Electronics and Communications Engineering, postgraduate management qualifications from International Management Institute Belgium and Indian School of Business and Entrepreneurship, and completed the Integrated Program in Business Analytics from Indian Institute of Management Indore.