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Automotive Casting Market Size Forecast: How Big Could The Market Get By 2030?
The automotive casting market size has grown strongly in recent years. It will grow from $106.57 billion in 2025 to $112.52 billion in 2026 at a compound annual growth rate (CAGR) of 5.6%. The growth in the historic period can be attributed to automotive mass production, iron and steel casting dominance, foundry infrastructure growth, demand for durable components, engine manufacturing expansion.
The automotive casting market size is expected to see strong growth in the next few years. It will grow to $140.48 billion in 2030 at a compound annual growth rate (CAGR) of 5.7%. The growth in the forecast period can be attributed to ev platform adoption, lightweighting regulations, giga casting adoption, automation in foundries, sustainable casting practices. Major trends in the forecast period include shift toward lightweight metal castings, adoption of aluminum and magnesium castings, integration of automation in foundries, demand for complex component shapes, growth of ev-specific castings.
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Automotive Casting Market Development Factors: What’s Supporting Demand?
The increase in vehicle production is expected to propel the growth of the automotive casting market going forward. Vehicle production refers to manufacturing automobiles through assembly and fabrication stages, including passenger cars, commercial vehicles, and electric vehicles. The increase in vehicle production is due to rising global demand, advancements in manufacturing technology, and supportive government policies. As economies grow and consumer purchasing power improves, more people seek personal and commercial vehicles, driving up production. Automotive casting plays a crucial role in vehicle production by enabling the mass manufacturing of high-strength, lightweight, and precision-engineered components essential for engine performance, structural integrity, and overall vehicle efficiency. For instance, in 2023, according to the International Organization of Motor Vehicle Manufacturers (OICA), a France-based international association of automobile manufacturers, the global automotive sector saw significant growth 2023, with total vehicle production reaching 93.55 million units, up from 85.02 million units in 2022. Therefore, the rising vehicle production is driving the growth of the automotive casting market.
Automotive Casting Market Segment Breakdown: Which Categories Lead On Revenue?
The automotive casting market covered in this report is segmented –
1) By Material Type: Iron, Steel, Aluminum, Other Material Types
2) By Process Type: Sand Casting, Die Casting, Investment Casting, Other Processes
3) By Application Type: Engine, Transmission And Suspension, Brakes And Wheels, Other Applications
4) By Distribution Channel Type: Original Equipment Manufacturer (OEM), Aftermarket
Subsegments:
1) By Iron: Gray Iron Casting, Ductile Iron Casting, Malleable Iron Casting
2) By Steel: Carbon Steel Casting, Alloy Steel Casting, Stainless Steel Casting
3) By Aluminum: High-Pressure Die Casting (HPDC), Low-Pressure Die Casting (LPDC), Gravity Die Casting, Sand Casting
4) By Other Material Types: Magnesium Casting, Zinc Casting, Copper and Bronze Casting
Automotive Casting Market Transformation Trends: What Innovations Are Driving Change?
Major companies operating in the automotive casting market are focusing on developing innovative technologies, such as die-casting systems, to reduce manufacturing costs, boost efficiency, and produce lighter vehicle parts. A die-casting system is a manufacturing process used to produce metal parts by injecting molten metal into a mold (or die) under high pressure. This system is typically used for creating intricate, high-precision components made from non-ferrous metals such as aluminum, zinc, and magnesium. For instance, in June 2023, Buhler Holding AG, a Switzerland-based plant equipment manufacturer, introduced its Carat 840 mega-casting solution to European customers. This advanced die-casting system is designed to produce large, high-strength structural components, particularly for the automotive industry. It offers high precision, efficiency, and scalability, enabling manufacturers to produce complex aluminum parts in a single casting process, reducing assembly requirements, and enhancing vehicle performance.
Automotive Casting Market Leading Players And Competitive Positioning
Major companies operating in the automotive casting market report include Rheinmetall Automotive AG, Linamar Corporation, Nemak S.A.B. de C.V., Bühler AG, Sundaram-Clayton Limited, Rockman Industries Limited, Dynacast International Inc., Endurance Technologies Limited, Ahresty Corporation, Teksid S.p.A., Pace Industries LLC, Impro Industries USA Inc., Metal Technologies Inc., Ryobi Die Casting (USA) Inc., Gibbs Die Casting Corporation, Atek Metal Technologies LLC, Chicago White Metal Casting Inc., Cadillac Casting Inc., Aisin Automotive Casting LLC, Georg Fischer Automotive
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Automotive Casting Market Global Footprint: Which Region Leads The Market?
Asia-Pacific was the largest region in the automotive casting market in 2025. The regions covered in the automotive casting market report include Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
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Wasay has over a decade of experience in market research, data modelling, and analytics, with prior experience at GlobalData and Decision Tree Consulting Services. At The Business Research Company , he leads research operations across syndicated studies, customized consulting engagements, and the Global Market Model platform. His professional experience includes supporting organizations such as Boston Consulting Group, KPMG, and Ernst & Young. Wasay holds a degree in Electronics and Communications Engineering, postgraduate management qualifications from International Management Institute Belgium and Indian School of Business and Entrepreneurship, and completed the Integrated Program in Business Analytics from Indian Institute of Management Indore.
