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Safety-Certified Programmable Logic Controllers (PLCs) Market Poised To Hit $8.02 Billion By 2030 With A 9.4% CAGR
The market size for safety-certified programmable logic controllers (PLCs) has demonstrated robust expansion over recent years. It is projected to climb from $5.13 billion in 2025 to $5.6 billion in 2026, exhibiting a compound annual growth rate (CAGR) of 9.1%. The historical increase can be attributed to several factors, including the rising adoption of industrial automation, a greater demand for workplace safety systems, the initial deployment of basic PLC systems in manufacturing, the growth of process industries requiring control systems, and the broadening of automation infrastructure in the oil and gas sector.
The market size for safety-certified programmable logic controllers (PLCs) is poised for substantial expansion in the coming years. This sector is projected to reach $8.02 billion by 2030, achieving a compound annual growth rate (CAGR) of 9.4%. The expansion during the forecast period is primarily driven by stricter global functional safety regulations, the increasing uptake of smart manufacturing systems, a rising demand for autonomous industrial operations, the broader application of critical infrastructure automation, and the growing integration of cybersecurity within industrial control systems. Key trends anticipated in this period involve the standardization of functional safety compliance across PLC architectures, the evolution of modular redundant safety controller system designs, advancements in real-time fault detection and automatic fail-safe switching, the adoption of cybersecurity-hardened safety PLC integration frameworks, and the wider deployment of certified safety communication protocols in industrial automation systems.
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Safety-Certified Programmable Logic Controllers (PLCs) Market Growth Momentum: What Factors Are Shaping Demand?
The expanding implementation of industrial automation is projected to drive the future growth of the safety-certified programmable logic controllers market. Industrial automation refers to the application of technology or machinery to perform tasks automatically with minimal or no human intervention. This automation is increasing to reduce labor costs, as machines and software can execute repetitive or complex tasks more efficiently and consistently than human workers, thereby lowering operational expenses. Safety-certified programmable logic controllers (PLCs) assist industrial automation by ensuring industrial processes operate securely and reliably, allowing machines to function automatically while adhering to strict safety standards to prevent accidents or equipment damage. For instance, in April 2024, according to the International Federation of Robotics, a Germany-based international organization, in the United States, manufacturing companies significantly boosted their automation efforts, with total industrial robot installations rising 12% to 44,303 units in 2023. Consequently, the increasing adoption of industrial automation is fueling the expansion of the safety-certified programmable logic controllers market.
Safety-Certified Programmable Logic Controllers (PLCs) Market Segmentation And Category Overview
The safety-certified programmable logic controllers (plcs) market covered in this report is segmented –
1) By Offering: Hardware, Software, Services
2) By Safety Integrity Level (SIL): Safety Integrity Level 1 (SIL 1), Safety Integrity Level 2 (SIL 2), Safety Integrity Level 3 (SIL 3), Safety Integrity Level 4 (SIL 4)
3) By Application: Emergency Shutdown Systems, Fire And Gas Systems, Burner Management Systems, Turbomachinery Control, Other Applications
4) By Industry Vertical: Oil And Gas, Chemicals, Power Generation, Automotive, Food And Beverage, Pharmaceutical, Water And Wastewater, Other Industry Verticals
Subsegments:
1) By Hardware: Programmable Logic Controllers, Input Output Modules, Control Panels, Operator Interfaces
2) By Software: Programming Software, Configuration Tools, Diagnostic Applications, Simulation Software
3) By Services: Installation Services, Maintenance Services, System Integration Services, Training And Support Services
Safety-Certified Programmable Logic Controllers (PLCs) Market Trends Redefining Industry Growth
Leading companies in the safety-certified programmable logic controllers market are concentrating on developing novel solutions like high-performance safety-integrated controllers to boost operational safety, improve system reliability, and meet stringent industrial automation standards. These high-performance safety-integrated controllers are advanced PLCs that integrate both control and safety functions, providing reliable, real-time protection for industrial operations and equipment. For instance, in October 2025, Rockwell Automation Inc., a US-based industrial automation company, released a ControlLogix 5590 controller as a high-performance upgrade for its Logix platform, designed for modern industrial automation. This chassis-based controller facilitates standard, safety, redundancy, and Logix SIS applications, boasting high-speed processing, expanded memory, and support for multiple programming languages essential for sequential, process, motion, and drive control.
Safety-Certified Programmable Logic Controllers (PLCs) Market Leading Companies And Competitive Benchmarking
Major companies operating in the safety-certified programmable logic controllers (plcs) market are Siemens AG, Schneider Electric, Mitsubishi Electric Corporation, Honeywell International Inc., ABB Ltd., Eaton Corporation plc, Emerson Electric Co., Rockwell Automation, Fuji Electric Co. Ltd., Omron Corporation, Phoenix Contact GmbH & Co. KG, Yokogawa Electric Corporation, Advantech Co. Ltd., Beckhoff Automation GmbH & Co. KG, SICK AG, Banner Engineering Corp., IDEC Corporation, Pilz GmbH & Co. KG, HIMA Paul Hildebrandt GmbH, Treotham Automation Pty Ltd., WAGO Kontakttechnik GmbH & Co. KG
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Safety-Certified Programmable Logic Controllers (PLCs) Market Top Region By Revenue And Market Share
North America was the largest region in the safety-certified programmable logic controller (PLCs) market in 2025. Asia Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the safety-certified programmable logic controllers (PLCs) market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East and Africa.
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Wasay has over a decade of experience in market research, data modelling, and analytics, with prior experience at GlobalData and Decision Tree Consulting Services. At The Business Research Company , he leads research operations across syndicated studies, customized consulting engagements, and the Global Market Model platform. His professional experience includes supporting organizations such as Boston Consulting Group, KPMG, and Ernst & Young. Wasay holds a degree in Electronics and Communications Engineering, postgraduate management qualifications from International Management Institute Belgium and Indian School of Business and Entrepreneurship, and completed the Integrated Program in Business Analytics from Indian Institute of Management Indore.
