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Food Extrusion Market Expected To Reach $149.76 Billion By 2030 At 9.1% CAGR
The food extrusion market size has experienced strong growth in recent years. It is anticipated to increase from $97.19 billion in 2025 to $105.53 billion in 2026, with a compound annual growth rate (CAGR) of 8.6%. Historically, this growth can be attributed to the expansion of ready-to-eat food production, increased consumption of breakfast cereals, wider application of extrusion in snack manufacturing, advancements in extrusion equipment design, and a rising demand for processed foods.
The food extrusion market is expected to witness robust expansion over the next few years, with projections indicating it will attain a value of $149.76 billion by 2030, advancing at a compound annual growth rate (CAGR) of 9.1%. This anticipated growth during the forecast period is attributable to several factors, including the escalating demand for plant-based protein products, increased investments in the development of functional foods, the wider adoption of sustainable food processing methodologies, the growing integration of high-capacity extrusion systems, and the rising need for customized food textures. Significant trends identified for the forecast period encompass the increasing deployment of twin-screw extrusion systems, a heightened demand for textured plant proteins, the expanding application of extrusion in functional food categories, the scaling up of high-efficiency extrusion lines, and a greater emphasis on achieving product consistency.
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Food Extrusion Market Expansion Supported By Key Demand Factors
The expanding consumption of processed food is projected to advance the food extrusion market. Processed products refer to items that are cooked and packaged, representing the transformation of agricultural goods into what are often termed ready-to-eat foods. Within packaged and processed food, the food extrusion process improves the digestibility of proteins and starches and eliminates anti-nutritional factors. Changes in lifestyles and increased disposable incomes among people are driving a greater demand for ready-to-eat products, as these offer convenience by reducing time and effort. For instance, in April 2024, the National Association of Convenience Stores, a US-based trade association, reported that foodservice sales in 2023, including prepared foods, commissary items, and dispensed beverages, comprised 26.9% of in-store sales, a rise from 25.6% in 2022. Additionally, sales of prepared foods per store per month grew by 12.2% in 2023 when compared to 2022. Thus, the rapid increase in processed food consumption is a significant factor in the growth of the food extrusion market.
#Food Extrusion Market Segment Landscape And Growth Potential
The food extrusion market covered in this report is segmented –
1) By Extruder: Single Screw, Twin Screw
2) By Process: Cold, Hot
3) By End-Product Category: Savory Snacks, Breakfast Cereals, Breads, Flours And Starches, Textured Protein, Functional Ingredients, Other By End-Product Categories
Subsegments:
1) By Single Screw: Low-Pressure Extruders, High-Pressure Extruders
2) By Twin Screw: Co-rotating Twin Screw, Counter-rotating Twin Screw
Food Extrusion Market Growth Trends Influencing Competitive Dynamics
Leading companies in the food extrusion market are concentrating on developing inventive solutions, such as integrated forming systems, to facilitate the manufacturing of a wide array of filled products. An all-in-one forming system combines multiple operations, including shaping, cutting, and molding, into a single machine for efficient production. For instance, in February 2024, Handtmann Inc., a German machine industry company, introduced its FS 525 all-in-one forming system. The FS 525 all-in-one forming system by Handtmann Inc. incorporates advanced technology for precise portioning and forming, ensuring high product quality and consistency. The system features a co-extrusion function, enabling the creation of filled products, making it essential for food processing, particularly within the meat, vegetarian, and confectionery industries. It operates using two distinct forming methods: hole plate forming for crafting free-formed 3D products and rotary cutting for producing various cross-sections. This adaptability allows it to manage a broad spectrum of food products. Additionally, the system is engineered to efficiently process different types of fillings, thereby enhancing production capabilities for snacks and convenience foods.
Food Extrusion Market Competitive Landscape: Who Are The Leading Companies?
Major companies operating in the food extrusion market are Bühler Holding AG, Clextral Inc., Coperion GmbH, GEA Group AG, Wenger Manufacturing Inc., Baker Perkins Ltd, Pavan SPA, Amandus Kahl GmbH & Co. KG, Diamond America Inc., American Extrusion International, FBF Italia Srl, Shandong Light M&E Co. Ltd, Snactek Food Machines Pvt. Ltd., Hiwant International Inc., Techtronics Machinery Pvt. Ltd., Snacks Développement SAS, The Bonnot Company, Zhengzhou Longer Machinery Co. Ltd, Grace Food Processing & Packaging Machinery, Doering Systems Inc.
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Food Extrusion Market Geographic Analysis: Where Is Demand Growing The Fastest?
Europe was the largest region in the food extrusion market in 2025. The regions covered in the food extrusion market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East and Africa.
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Wasay has over a decade of experience in market research, data modelling, and analytics, with prior experience at GlobalData and Decision Tree Consulting Services. At The Business Research Company , he leads research operations across syndicated studies, customized consulting engagements, and the Global Market Model platform. His professional experience includes supporting organizations such as Boston Consulting Group, KPMG, and Ernst & Young. Wasay holds a degree in Electronics and Communications Engineering, postgraduate management qualifications from International Management Institute Belgium and Indian School of Business and Entrepreneurship, and completed the Integrated Program in Business Analytics from Indian Institute of Management Indore.