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Food Extrusion Market Growth Analysis: How Will Revenue Trend Over The Forecast Period?
The food extrusion market has experienced significant expansion in recent years. It is projected to increase from $97.19 billion in 2025 to $105.53 billion in 2026, reflecting a compound annual growth rate (CAGR) of 8.6%. This historical growth can be linked to the increased production of ready-to-eat foods, a rise in breakfast cereal consumption, the growing application of extrusion in snack manufacturing, improvements in the design of extrusion equipment, and an escalating demand for processed foods.
The food extrusion market is anticipated to show significant expansion in the coming years. It is projected to achieve a value of $149.76 billion by 2030, growing at a compound annual growth rate (CAGR) of 9.1%. This projected growth is largely due to factors such as the increasing consumer demand for plant-based protein products, a rise in investments towards functional food development, the ongoing expansion of sustainable food processing methodologies, the growing integration of high-capacity extrusion systems, and the heightened need for customized food textures. Notable trends expected during the forecast period include a wider embrace of twin-screw extrusion systems, an increasing market requirement for textured plant proteins, the expanded application of extrusion in functional food production, the development of more efficient extrusion lines, and an enhanced focus on ensuring product consistency.
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Food Extrusion Market Growth Factors: What’s Supporting Expansion?
The food extrusion market is projected to expand significantly due to the rapid increase in processed food consumption. Processed products, which are cooked and packed, involve converting agricultural ingredients into food items often known as ready-to-eat products. The food extrusion process, when applied to packaged and processed foods, enhances the digestibility of proteins and starches and neutralizes anti-nutritional elements. Changing lifestyles and higher disposable incomes are driving the demand for ready-to-eat options, as they offer convenience and reduce effort. For instance, in April 2024, the National Association of Convenience Stores, a US-based trade association, reported that in 2023, foodservice sales, including prepared foods, commissary items, and dispensed beverages, constituted 26.9% of in-store sales, an increase from 25.6% in 2022. Additionally, sales of prepared foods per store per month grew by 12.2% in 2023 compared to 2022. Therefore, the substantial growth in processed food consumption is a key factor contributing to the expansion of the food extrusion market. The food extrusion market is also anticipated to experience growth driven by the rising adoption of vegan diets. A vegan diet involves abstaining from animal products and prioritizing plant-based foods for nutritional needs. Food extrusion is a vital manufacturing process utilized in the creation of various plant-based foods, such as meat alternatives, snacks, cereals, and pasta. For example, in January 2023, Food Manufacture, a UK-based internet publishing company focused on the food and drink processing industry, revealed through a new study that the number of vegans in the UK increased by 1.1 million between 2023 and 2024. Consequently, the increasing prevalence of vegan diets will further propel the growth of the food extrusion market.
Food Extrusion Market Breakdown By Product Type And Application
The food extrusion market covered in this report is segmented –
1) By Extruder: Single Screw, Twin Screw
2) By Process: Cold, Hot
3) By End-Product Category: Savory Snacks, Breakfast Cereals, Breads, Flours And Starches, Textured Protein, Functional Ingredients, Other By End-Product Categories
Subsegments:
1) By Single Screw: Low-Pressure Extruders, High-Pressure Extruders
2) By Twin Screw: Co-rotating Twin Screw, Counter-rotating Twin Screw
Food Extrusion Market Industry Trends: What’s Reshaping Demand?
Leading companies in the food extrusion market are concentrating on developing innovative solutions, such as integrated forming systems, to facilitate the manufacturing of a wide array of filled products. An all-in-one forming system integrates various processes like shaping, cutting, and molding into a single machine for streamlined production. As an illustration, in February 2024, Handtmann Inc., a German machine industry firm, unveiled its FS 525 all-in-one forming system. The FS 525 all-in-one forming system from Handtmann Inc. incorporates advanced technology for accurate portioning and shaping, ensuring superior product quality and uniformity. The system features a co-extrusion capability, enabling the production of filled items, which is essential for food processing, particularly in the meat, vegetarian, and confectionery industries. It functions with two distinct forming approaches: hole plate forming for creating free-form 3D products and rotary cutting for generating diverse cross-sections. This adaptability allows it to handle an extensive range of food products. Furthermore, the system is designed to efficiently process different types of fillings, thereby enhancing production capabilities for snacks and convenience foods.
Food Extrusion Market Company Landscape And Competitive Strategy
Major companies operating in the food extrusion market are Bühler Holding AG, Clextral Inc., Coperion GmbH, GEA Group AG, Wenger Manufacturing Inc., Baker Perkins Ltd, Pavan SPA, Amandus Kahl GmbH & Co. KG, Diamond America Inc., American Extrusion International, FBF Italia Srl, Shandong Light M&E Co. Ltd, Snactek Food Machines Pvt. Ltd., Hiwant International Inc., Techtronics Machinery Pvt. Ltd., Snacks Développement SAS, The Bonnot Company, Zhengzhou Longer Machinery Co. Ltd, Grace Food Processing & Packaging Machinery, Doering Systems Inc.
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Food Extrusion Market Geographic Spread And Regional Opportunities
Europe was the largest region in the food extrusion market in 2025. The regions covered in the food extrusion market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East and Africa.
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Wasay has over a decade of experience in market research, data modelling, and analytics, with prior experience at GlobalData and Decision Tree Consulting Services. At The Business Research Company , he leads research operations across syndicated studies, customized consulting engagements, and the Global Market Model platform. His professional experience includes supporting organizations such as Boston Consulting Group, KPMG, and Ernst & Young. Wasay holds a degree in Electronics and Communications Engineering, postgraduate management qualifications from International Management Institute Belgium and Indian School of Business and Entrepreneurship, and completed the Integrated Program in Business Analytics from Indian Institute of Management Indore.
